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REPORT # Nano-417 PUBLISHED September 28, 2011
A Capacity and Opportunity Analysis of OLED Lighting Manufacturing
CATEGORIES :
  • OLEDs
  • SUMMARY

    This report analyzes the current state of the art in OLED lighting fabrication and forecasts how facilities for manufacturing will evolve over the next decade.  It is the latest report in NanoMarkets’ ongoing coverage of the OLED lighting industry and is based on our company’s insider knowledge of how this industry is growing.

    This report answers vital questions that for executives throughout the entire OLED lighting industry:  

    • Who is installing facilities to manufacture OLED lighting and what kind of processes are they using? 

    • What will be the roadmap for scaling up today’s OLED lighting fabs to full-scale production?  

    • How will OLED lighting manufacturing technology develop over the next few years to meet the need for high-volume, low-cost output? 

    • Will it be possible to make extensive use of solution processing?

    • Will OLED lighting “foundries” emerge to meet the needs of OLED lighting firms that choose to adopt a fabless business model? 

    • Will the availability of the manufacturing capacity in any way be a brake on the expansion of the OLED lighting industry?

    • How will the materials supply chain evolve as OLED lighting manufacture ramps up and which materials firms will benefit?

    We believe this is the first report of its kind and that it will provide invaluable insights for firms that make fabrication equipment as well as those that are building the OLED lighting itself.  It explores the development of OLED lighting manufacturing technology and infrastructure and shows how that will lead to profitable opportunities for businesses ranging from materials suppliers to OLED makers.  As with all NanoMarkets reports this one includes an eight-year forecast.  In this case, these projections are of OLED lighting manufacturing capacity, with breakouts by type of manufacturing technology utilized, world region and business model.

  • TABLE OF CONTENTS

    Executive Summary
    E.1 Roadmap for the Evolution of OLED Lighting Manufacturing
    E.1.1 Likely Development of Manufacturing Technology
    E.1.2 The Future of Outsourcing in the OLED Lighting Industry
    E.2 Firms to Watch
    E.3 Summaries of Eight-Year Forecasts of OLED Lighting Manufacturing Capacity
    E.4 Implications of Analysis for Materials Firms
    E.5 Implications of Analysis for Manufacturing Equipment Firms

    Chapter One:  Introduction
    1.1 Background to this Report
    1.1.1 Production as a Bottleneck for the OLED Lighting Industry
    1.1.2 Manufacturing Business Models of the Future in OLED Manufacturing
    1.1.3 Will There Be Enough Capacity?
    1.2 Goals and Scope of this Report
    1.3 Methodology of this Report
    1.4 Plan of this Report

    Chapter Two: Notable OLED Lighting Manufacturing Facilities
    2.1 Asia
    2.1.1 AUO (Taiwan)
    2.1.2 Kaneka (Japan)
    2.1.3 Konica Minolta (Japan)
    2.1.4 LG Chem (Korea)
    2.1.5 Lumiotec/Rohm
    2.1.6 Panasonic Electric Works (PEW)
    2.1.7 NEC Lighting
    2.1.8 Pioneer
    2.1.9 Samsung
    2.1.10 Visionox
    2.1.11 Impact of Support by Governments and Research Institutes in Asia
    2.2 Europe
    2.2.1 Osram
    2.2.2 Philips
    2.2.3 Impacts of Government Policy and Research Institutes
    2.3 United States
    2.3.1 GE
    2.3.2 Moser Baer/UDC

    Chapter Three: Manufacturing Technology and Materials Supply Chain Evolution for OLED Lighting
    3.1 General Trends in OLED Lighting Manufacture
    3.2 Evolution of Vapor Deposition Manufacturing Infrastructure for OLED Lighting
    3.2.1 Aixtron
    3.2.2 Applied Materials
    3.2.3 Other Equipment Firms Impacting OLED Lighting Deposition Technology
    3.3 Analysis of Potential for Solution Processing, Printing and R2R in OLED Lighting Manufacture
    3.3.1 Printing vs. Solution Processing vs. R2R
    3.3.2 Key Manufacturing Technology Trends
    3.3.3 Impact of New Inks
    3.3.4 Major Suppliers of Solution Processing Equipment for OLED Lighting
    3.3.5 Impact of new OLED Architectures on OLED Lighting Manufacture
    3.4 Materials Supply Chain Evolution
    3.5 Key Points in this Chapter

    Chapter Four:  Eight-Year Forecasts of OLED Lighting Manufacturing Capacity
    4.1 Methodology and Sources of Information
    4.1.1 Sources of Information
    4.1.2 Forecasting Methodology
    4.1.3 Capacity for a Low-Growth OLED Lighting Scenario
    4.1.4 Assessment of Manufacturing Capacity Technology and Ownership
    4.1.5 Assessment of Manufacturing Capacity Investment
    4.1.6 Regional Analysis
    4.2 Global Capacity Analysis for OLED Lighting
    4.2.1 Capacity Analysis for OLED Lighting Manufacture in Japan
    4.2.2 Capacity Analysis for OLED Lighting Manufacture in Korea
    4.2.3 Capacity Analysis for OLED Lighting Manufacture in Europe
    4.2.4 Capacity Analysis for OLED Lighting Manufacture in the U.S.
    4.2.5 Capacity Analysis for OLED Lighting Manufacture in Other Countries
    4.2.6 Capacity Analysis for OLED Lighting Manufacture (Aggregation of Region)
    4.3 Breakout by Facility Ownership
    4.3.1 Opportunities for Outsourcing OLED Lighting
    4.3.2 Eight-Year Forecast of Outsourced OLED Lighting
    4.4 Breakout by Type of Process
    4.5 Investment of Investment Required in Plant and Equipment for OLED Lighting Manufacture

    Acronyms and Abbreviations Used In this Report
    About the Author


    List of Exhibits

    Exhibit E-1: OLED Lighting Manufacturing:  Forecast Summaries Investment
    Exhibit 4-1: OLED Lighting Manufacturing Capacity (000s of Square Meters)
    Exhibit 4-2: OLED Lighting Manufacturing Facilities in Japan (000s of Square Meters)
    Exhibit 4-3: OLED Lighting Manufacturing Facilities in Japan (000s of Square Meters)
    Exhibit 4-4: OLED Lighting Manufacturing Facilities in Korea (000s of Square Meters)
    Exhibit 4-5: OLED Lighting Manufacturing Facilities in Korea(000s of Square Meters)
    Exhibit 4-6: OLED Lighting Manufacturing Facilities in Europe (000s of Square Meters)
    Exhibit 4-7: OLED Lighting Manufacturing Facilities in Europe (000s of Square Meters)
    Exhibit 4-8: OLED Lighting Manufacturing Facilities in the U.S. (000s of Square Meters)
    Exhibit 4-9: OLED Lighting Manufacturing Facilities in the U.S (000s of Square Meters)
    Exhibit 4-10: OLED Lighting Manufacturing Facilities in Other Regions  (000s of Square Meters)
    Exhibit 4-11: OLED Lighting Manufacturing Facilities in Other Regions  (000s of Square Meters)
    Exhibit 4-12: OLED Lighting Manufacturing Facilities (Aggregation)
    (000s of Square Meters)
    Exhibit 4-13: OLED Lighting Manufacturing Facilities (Aggregation) (000s of Square Meters)
    Exhibit 4-14: OLED Lighting Manufacturing Facilities by Facility Ownership
    Exhibit 4-15: OLED Lighting Manufacturing Facilities by Type of Process
    Exhibit 4-16: OLED Lighting Manufacturing Investment

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